Gear Induction Heaters

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Product Details:

Frequency 50/60 Hz
Diameter Min. ID 10mm (with yoke)
Voltage 1 x 230 VAC
Heating Element Induction coil
Features Digital display, error/sound/reheat signals, coil overheat protection, temp hold
Temperature 0 to 240C (microcontroller based)
Usage Induction heating for gears, bearings
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Gear Induction Heaters Price And Quantity

Minimum Order Quantity 1 Unit

Gear Induction Heaters Product Specifications

Frequency 50/60 Hz
Diameter Min. ID 10mm (with yoke)
Shape Rectangular box with yoke supports
Voltage 1 x 230 VAC
Features Digital display, error/sound/reheat signals, coil overheat protection, temp hold
Heating Element Induction coil
Temperature 0 to 240C (microcontroller based)
Insulation Material Outer casing body of these units is made from Impact Resistant FRP, and coated with special heat and scratch resistant PU Hard Coating.
Usage Induction heating for gears, bearings
Power 2 KVA
Material Specified Other
Mounting Type Portable/carry-case mount
Application Areas Gear, bearing, shrink fit operations
Phase Single phase

Yoke Sizes Multiple sizes included
Power Level 100% & 40%
Coil Over Heating Yes
Nominal Current 9 A
Case Type Portable carry box
Weight With Yokes 17 Kg
Weight Main Unit 14 Kg
Residual Magnetism <2 A/cm
Space Between Supports 10585 mm (10mm)
Temp Hold Function Yes
Reheat Signal Yes
Error Signal Yes
Digital Display Yes
Overall Dimensions 385220260 mm (10mm)
Temperature Control 1C increments
Sound Signal Yes
Step Control 1C steps
Time Control up to 99 min 59 sec
Microcontroller Circuit Yes
Model HIBX-02

Gear Induction Heaters Trade Information

Supply Ability 1 Unit Per Day
Delivery Time 1 Months

Product Description

Product Data	Model HIBX-02
Heater Body	Special carry case
Power	2 KVA
Voltage	1Ø x 230 VAC
Nominal Current	9 A
Working Frequency	50/60 Hz
Residual Magnetism	< 2 A/cm
Power Level	100% & 40%
Temperature Control	0 to 240o C using microcontroller based circuit in steps of 1o C
Time Control	0 to 99 min 59 sec.
Minimum (ID)mm	10mm (with standard horizontal yoke)
Sound Signal	Yes
Reheat Signal	Yes
Error Signal	Yes
Digital Display	Yes
Coil Over Heating Protection	Yes
Temperature Hold Function	Yes, Provided
Space between vertical supports (W x H)	105 × 85 mm (± 10 mm)
Overall Dimensions (W x D x H)	385 × 220 × 260 mm (± 10 mm)
Standard Horizontal yoke size	10 x 10 x 195mm (suitable for bore dia. 14mm & above) 24 x 24 x 195mm (suitable for bore dia. 34mm & above) 40 x 40 x 195mm (suitable for bore dia. 56mm & above)
Weight (main unit)	14 Kg
Weight with Standard Yokes	17 Kg
OPTIONAL ACCESSORIES	-
Horizontal yoke size	7 x 7 x 195mm (suitable for bore dia. 10mm & above) 20 x 20 x 195mm (suitable for bore dia. 29mm & above) 20 x 20 x 195mm (suitable for bore dia. 29mm & above)

Advanced Temperature Precision

With microcontroller-based controls, the HIBX-02 offers fine temperature adjustments in 1C steps between 0 and 240C. Operators benefit from precise process control, ensuring optimal results for a wide range of gears and bearings.

Enhanced Safety and User Feedback

This heater features sound, error, and reheat signals, plus coil overheat protection, minimizing operational risks. The digital display and residual magnetism below 2 A/cm make monitoring and maintenance straightforward, promoting user confidence.

Portable and Durable Design

Weighing only 14 kg (main unit), and housed in a scratch-resistant, impact-resistant FRP case with PU coating, the HIBX-02 is easy to transport. Its rectangular design with yoke supports and included yoke sizes fits various operational settings.

FAQ's of Gear Induction Heaters:

Q: How does the HIBX-02 Gear Induction Heater operate for gear and bearing heating?

A: The HIBX-02 uses an induction coil to generate heat through electromagnetic fields. Users select the desired temperature in 1C increments and set the required heating time (up to 99 minutes 59 seconds). The process is managed via a microcontroller, ensuring precise and uniform heating for gears, bearings, or shrink fitting applications.

Q: What advantages does the digital temperature control offer for industrial heating tasks?

A: Digital temperature control allows for reliable, incremental adjustments ranging from 0 to 240C. This accuracy ensures proper heat treatment, minimizes overheating risks, and enhances overall process consistency, leading to improved product quality and operational efficiency.

Q: When should the temperature hold and reheat features be used?

A: The temperature hold function helps maintain a preset temperature, which is useful for processes requiring steady heat over time. The reheat signal alerts the operator when reapplication of heat may be necessary, aiding in precision and minimizing errors during critical applications.

Q: Where can the HIBX-02 be utilized, considering its design and portability?

A: The portable carry-case design, combined with multiple included yoke sizes, makes the HIBX-02 suitable for use in workshops, production lines, maintenance areas, and on-site industrial environments. Its durability ensures reliable operations even in demanding conditions.

Q: What is the process for setting up and using this induction heater?

A: To use the HIBX-02, select the appropriate yoke size, place the gear or bearing, set the desired temperature and time using the digital interface, and initiate the heating process. The device's sound and error signals guide you through operation and notify you if any issues arise.

Q: What is the benefit of the coil-overheat protection and insulated body construction?

A: Coil-overheat protection prevents damage to both the unit and your components by automatically pausing operation if critical temperatures are reached. The FRP insulated and PU-coated casing shields users from heat and enhances the longevity of the unit, providing added safety and durability.

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