Pinion Heaters

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Product Details:

Frequency 50/60 Hz
Voltage 2 x 440 VAC
Application Areas Pinion, bearing, gear heating
Usage Industrial pinion heater for shrink fitting
Mounting Type Bench-mounted
Features Digital display, sound/reheat/error signals, coil overheat protection, temperature hold
Heating Element Induction coil
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Pinion Heaters Price And Quantity

Minimum Order Quantity 1 Unit

Pinion Heaters Product Specifications

Diameter Minimum ID 114mm (with standard yoke)
Phase Two-phase (2)
Power 12 KVA
Shape Rectangular base, cylindrical coil support
Temperature Up to 400C (adjustable, 5C accuracy)
Heating Element Induction coil
Application Areas Pinion, bearing, gear heating
Insulation Material Outer casing body of these units is made from Impact Resistant FRP, and coated with special heat and scratch resistant PU Hard Coating.
Material Specified Other
Voltage 2 x 440 VAC
Frequency 50/60 Hz
Features Digital display, sound/reheat/error signals, coil overheat protection, temperature hold
Mounting Type Bench-mounted
Usage Industrial pinion heater for shrink fitting

Residual Magnetism <2 A/cm
Digital Display Yes
Weight Main Unit 87 Kg
Space Between Supports 310x260 mm (10mm)
Weight With Yokes 112 Kg
Horizontal Yoke Size 80x80 mm standard
Operation Microcontroller circuit
Model HIB-03-SPL
Temperature Hold Yes
Nominal Current 28/30 A
Time Control 0-99 min 59 sec
Control Panel Microcontroller based
Error Signal Yes
Dimensions 610x320x410 mm (10mm)
Color Red-black
Handheld Thermometer DT-01 up to 500C
Reheat Signal Yes
Power Level Variable, 1% steps
Yoke Options 65x65, 50x50, 40x40 mm
Sound Signal Yes

Pinion Heaters Trade Information

Supply Ability 1 Unit Per Day
Delivery Time 1 Months

Product Description

Inventium Engineering Co Pvt Ltd is a big name that deals in the manufacturing and supplying of high-performance Pinion Heaters specially designed for manufacturing units that deal in the production of gears and bearings. It is equipped with electrically controlled units that make it easier for a single operator to operate this machine at required temperature levels. The electrical elements of this unit are encased in a sturdy enclosure that gives excellent protection from rust and corrosion. Buyers can get Pinion Heaters from us at a reasonable price range.

Product Data	Model HIB-03-SPL
Heater Body	Outer body fabricated with steel and the main coil hermetically sealed placed outside the body
Power	12 KVA
Voltage	2Ø x 440 VAC
Nominal Current	28 / 30 A
Working Frequency	50/60 Hz
Residual Magnetism	< 2 A/cm
Power Level	Variable & Step less, can be varied in steps of 1% also.
Temperature Control	Up to 400°C using microcontroller based circuits, adjustable in steps of 1°C and accuracy +/- 5°C (Temperature accuracy +/-5°C for all models).
Time Control	0 to 99 min 59 sec.
Minimum (ID)mm	114mm ( with standard horizontal yoke)
Sound Signal	Yes
Reheat Signal	Yes
Error Signal	Yes
Digital Display	Yes
Coil Over Heating Protection	Yes
Temperature Hold Function	Yes, Provided
Space between vertical supports (W x H)	310 x 260 mm ( ± 10mm)
Overall Dimensions (W x D x H)	610 x 320 x 410mm (± 10mm)
Standard Horizontal yoke size	80 x 80 (suitable for bore dia. 114mm & above)
Weight (main unit)	87 Kg
Weight with Standard Yokes	112 Kg
OPTIONAL ACCESSORIES
Horizontal yoke size	65 x 65 x 400 MM (Suitable for I.D.92 mm & Above) 50 x 50 x 400 MM (Suitable for I.D.72 mm & Above) 40 x 40 x 400 MM (Suitable for I.D.57 mm & Above)
Handheld Digital Thermometer	DT-01 (0 to 500°C)

Precision Heating for Industrial Applications

Pinion Heater HIB-03-SPL is purpose-built for shrinking and fitting pinions, bearings, and gears with utmost accuracy. Its induction coil rapidly and uniformly heats metal components up to 400C, providing enhanced operational efficiency. The system supports precise time and temperature adjustments, making it suitable for diverse industrial environments.

Smart Microcontroller-Based Control

Equipped with a sophisticated, microcontroller-based control panel, this heater features an intuitive digital display and simple operation. Users can easily navigate settings for temperature, power, and timing, while signals for sound, reheat, and errors help maintain consistent process control and enhance safety throughout the heating cycle.

Durable and Versatile Construction

Encased in impact-resistant FRP and finished with heat-resistant PU hard coating, the HIB-03-SPL endures tough industrial settings. Multiple yoke sizes and configurable support spacing offer adaptability for various component dimensions, making it an ideal solution for manufacturers looking for reliability and flexibility in their assembly processes.

FAQ's of Pinion Heaters:

Q: How does the HIB-03-SPL Pinion Heater work for shrink fitting?

A: The HIB-03-SPL uses an induction coil to heat pinions, bearings, and gears uniformly. By expanding the metal with controlled heating up to 400C, it enables easy and secure shrink fitting onto shafts or into assemblies.

Q: What are the main features of the control system in this pinion heater?

A: The heater is equipped with a microcontroller-based control panel, offering digital display, adjustable power in 1% steps, timer settings up to 99 minutes 59 seconds, and multiple signaling options such as sound, reheat, and error signals for user-friendly operation and enhanced safety.

Q: When should I use different yoke sizes, and what options are compatible with this model?

A: Different yoke sizes should be selected based on the dimensions of your components. The HIB-03-SPL supports 80x80 mm (standard), 65x65, 50x50, and 40x40 mm yoke options, allowing flexibility for heating a range of pinion and bearing sizes safely and efficiently.

Q: Where is this pinion heater typically installed and used?

A: The HIB-03-SPL is primarily designed for bench-mounted, indoor industrial settings, such as manufacturing facilities, machine shops, and assembly lines where precision heating of transmission components is required.

Q: What process should I follow to safely operate the HIB-03-SPL Pinion Heater?

A: Begin by installing the appropriate yoke and placing the component on the support. Set the desired temperature and time using the control panel. Monitor the digital display and respond to any signals. Always use the handheld thermometer (DT-01) to verify temperatures below 500C and ensure components are demagnetized, assisted by the heater's low residual magnetism feature.

Q: What are the benefits of using this induction heater over traditional heating methods?

A: Induction heating provides rapid, uniform, and energy-efficient heating, with precise control over temperature and timing. It minimizes the risk of component distortion, improves fit-up quality for shrink fitting, and includes advanced safety features to minimize human error.